BusinessFormulation business

Armor-Dilloz

Cory beside a red Onewheel holding Armor-Dilloz tire sealant.
With the sealant and a Onewheel. Photograph from Armor-Dilloz.

I'd had plenty of flats before the Key West trip. That one took enough of the fun out of the ride that I came home determined to understand what was happening inside the tire. I began developing the formulation in 2018, and by 2019 Armor-Dilloz was a serious business.

From annoyance to formula

The motivation was personal: I wanted to keep riding. Other riders had the same frustration, though, and a private experiment started to look like a product.

Making a sealant meant learning why one mixture behaved differently from another. I worked through formulations, tested them and let the results tell me what to change next.

Chris, Lucas and the pliers

Chris Richardson and Lucas Pawlowski helped with those early tests and kept encouraging me through them. One of my favorite records from that period is a late night at the shop with the two of them and a new Onewheel tire.

The punctures kept getting larger as we pushed the test further. Eventually we were pushing pliers into the tire and pulling them back out, and that's when we started laughing. We were a long way past the ordinary flat that started the whole thing.

The footage is rough, which is part of why I value it. It shows three friends surprised by what they're seeing, before any of it had been reduced to a bottle and a product description.

Removed Onewheel tires and board parts spread across a workbench.
Tires and board parts on the bench in Miami, November 2018.

The formula was ready. The bottle wasn't.

By 2019 the questions had changed. I needed suitable starting materials, a way to process them repeatably and costs that worked. A successful test answered none of those.

During COVID, demand for hand sanitizer made eight-ounce bottles hard to find. We could have product mixed and nothing to ship it in. I talked about those shortages in my 2021 VoyageMIA interview because they taught me something practical about manufacturing: formula, materials, process, cost and package all have to arrive together.

Who does what

The legal company is Overkill Inc.; Armor-Dilloz is the name people know. I lead the technology, science and formulations. Anna is our operations manager and runs the day-to-day business. We work closely across those responsibilities.

My side also reaches the Shopify store and the product information. I know far more about each formula than a customer needs at once, so the work on the page is deciding what someone actually needs in order to use it well.

More products around the same tire

I developed the metal protection plates before the sealant, and Draggin Tail came out of testing them. Bead Buddy came from the installation side: a gel I formulated to help mount and seat a tire, which meant another material to blend, bottle and explain. Each has its own story on the Riding page.

I still work on the formulations, alongside the production, packaging and product information needed to get them into riders' hands.

Bead Buddy grew out of another tire problem: mounting and seating.
Bead Buddy grew out of another tire problem: mounting and seating.
Cory BoehneLet's talk
Creative full-body business portrait of Cory Boehne
05ROLES, DECISIONS & COLLABORATORS

What I'm
responsible for.

I'm CTO and Head of AI at Banetti, where I have worked since 2008. At Armor-Dilloz I handle the technology, science and formulations while Anna runs operations. Through Cyborg & Centaur I take on client projects that cross software, data, AI and design.

Technology leadership, product science and client work.

Banetti, Armor-Dilloz and Cyborg & Centaur.

Where I work.
What I lead.

Banetti / Joined 2008

CTO and Head of AI

I started as a web developer and picked up reports, training, servers, email and Maximo work along the way. Now I'm responsible for the company's technology and for deciding where AI earns a place in it.

Read the story

Armor-Dilloz / Development began in 2018

Technology, science and formulations

I develop the formulas and handle the science and technology behind the products. Anna, our operations manager, runs the day-to-day business.

Read the story

Cyborg & Centaur Corp

Applied AI and cross-disciplinary projects

I bring software, research, data, creative work and systems integration together for client projects.

Read the story
Armor-Dilloz
Removed Onewheel tires and board parts spread across a workbench.
Tires and board parts on the bench in Miami, November 2018.
Formulation business

One flat too many, in Key West.

I started developing a tire sealant in 2018. Making it work was the first problem. Materials, processing, bottles and operations were the rest.

Read the Armor-Dilloz story
A group of riders with colorful Onewheels gathered by the water.
A break by the water. Stokebird 2024, February 22. Event website
Community

Keeping riders connected.

Miami Boardshop started because South Florida riders needed local service. I owned it until Chris Richardson took over around 2023. It's his shop now, and I have no financial interest in it. I still help when I can, because the need for parts, repairs and good advice didn't go anywhere when the ownership changed.

Repair parts were scarce, and I had the idea of buying complete boards and selling their components. I supplied the concept and seed funding for Witz Wheel; Ryan Hurewitz built and ran the operation for roughly five years. Riders had another place to find the parts they needed.

Anna and I continue to organize Stokebird. We planned the first gathering for roughly 75 to 100 riders and watched 150 free tickets disappear in a few days. She has been the principal organizer alongside me, with family, friends, sponsors and volunteers helping each year.

The software I build Products, testing and the riding community

The company behind the product

VoyageMIA's 2021 interview covers my background and how Armor-Dilloz got started.

Cory's portrait from his 2021 VoyageMIA interview. Photo: Cory Boehne.
Cory's portrait from his 2021 VoyageMIA interview. Photo: Cory Boehne.

Written interview / April 2021

Hidden Gems: Meet Cory Boehne

VoyageMIA

The early flats, the formulation work and the supply problems, in a question-and-answer profile.

Read the original
About this interview

The VoyageMIA interview

A written question-and-answer profile from April 2021, when Armor-Dilloz was still close to its early years. It opens with working alongside my dad and moves through the flats that started the formulation work, testing with friends, the early protection plates, local repair work and the bottle shortages of the COVID period.

It also explains the names: the legal company is Overkill Inc., and Armor-Dilloz is the product and business name. The roles today: I lead technology, science and formulations, and Anna leads operations.

Keep exploring

More of the work.

See the applications, websites and riding products that have come out of this work.

Work with me

A problem worth
taking on?

If your business has a problem involving technology, a physical product or the way work moves between people, tell me about it.

Tell me about the problem